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N50 Grade
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PCBN Products
About PCBN Products
PCBN Grades
NT5 Grade
N50 Grade
N90 Grade
PCBN Cut Piece
PCBN Full-Round Blank
PCBN Machining Guidlines
MegaDiamond medium-content PCBN grade N50 is used to semi-finish and finish machine hardened ferrous materials. N50 is extremely effective in replacing grinding. Its medium cBN content, together with its cermet second phase, give N50 a unique combination of toughness, hardness, and chemical wear resistance. MegaDiamond N50 is particularly efficient in light to medium interrupted cuts.
Applications
N50, with its unique balance of chemical stability, mechanical wear resistance and toughness, targets primarily applications such as interrupted hard turning, hard milling, and interrupted hard grooving.
Typical Properties
cBN Phase Volume (%) = 60
Average Grain Size (µm) = 2.5
Hardness (HV3) = 2700
Elastic Modulus (GPa) = 650
Standard Blank Offering
Full-Round Blanks
Ø 55 mm
Total Overall Thickness
1.6 mm
3.2 mm
PCBN Table Thickness
0.7 mm
0.9 mm
Hard Part Machining
Optimum Machining Parameters
Metric
Imperial
Cutting speed (V
c
):
80 to 150 m/min
260 to 500 sfm
Feed rate (f):
0.1 to 0.25 mm/rev
.004 to .010 ipr
Depth of cut (a
p
):
0.1 to 0.25 mm
.004 to .010 inch
Coolant:
Dry
Typical Edge Preparations
General cutting conditions:
0.2 mm T-land at 20° with small hone
Unstable conditions in interrupted cut:
0.2 mm T-land at 25° with heavy hone
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